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Biocatalysts Problem over
Enzymes are incredibly versatile natural chemicals
for solving problems in food processing and the
Biocatalysts team is here to make your life easy.
We are here to help you meet your companys
efficiency targets. As a company we are not here
to sell you a product that might benefit your
process. We are here to give you a customised
solution that is exactly right for your process.
Across many sectors of the food industry the same
type of problems can occur and for most of these
Biocatalysts has a solution to solve your problem.
As often in life most problems are not new and
our team of sector experts will help you solve
your processing problem quickly and efficiently.
Here are some examples of typical problems:
Filtration problems these are most
commonly caused by polysaccharides, but can also
be caused by proteins and phospholipids. If you
tell us your process (just the basics, not all
the details) then we will advise which enzyme
to use and how to use it. Easy for you and removing
a filtration problem means faster product throughput
and that means increased factory capacity.
Waste removal or upgrading Generally
there is no such thing as waste, your waste will
have value to someone else it is just a matter
of identifying the valuable components and knowing
how to extract. Many parts of an animal normally
considered waste, have a very high value eg heparin
extraction from pig and cow intestines; or chondroitin
sulphate extraction from bovine trachea. So instead
of paying for waste removal, we can help you to
upgrade it and identify potential customers because,
to someone else, it has a high value. So turn
a cost into an income and increase your companys
profits.
Increased yield throwing away too
much of your raw material gives you a waste disposal
cost and reduced factory throughput (or you spend
too much on building a larger factory). Why throw
away your raw material when often enzymes can
increase the extraction efficiency and give your
process a higher yield. This gives you a double
profit gain. So you can achieve increased yield
and reduced waste in one process upgrade. For
example, the yield in apple juice production can
be increased from around 70% to >90%.
Save energy enzymes work at low
temperatures and hence, can allow you to operate
your process at a lower temperature and save energy.
For example carrot juice manufacture without enzymes
has to be done at a high temperature (>100°C)
whereas with enzymes, you can get more yield at
a much lower temperature. Operating processes
at lower temperatures saves energy and money.
We can help you operate a greener
process and increase profitability.
Improve quality with food, flavour
and texture are the two key components. Foods
and drinks with better quality flavours are preferred
by consumers and can be sold for a premium. Many
flavours are bound up in foods in an inert form.
Biocatalysts enzymes can help release them to
give a fuller flavour, higher quality product.
For example, many grape varieties for making wine
contain high levels of inert bound flavours. Biocatalysts
enzymes can help release these and turn a medium
quality wine into a good quality wine enabling
the product to be sold at a premium.
Differentiate yourself from the competition
are you using the same enzyme as your competition?
If you have the same starting material and the
same enzyme, you will end up with the same product
as your competition. And no product differentiation
means a lower selling price and reduced profits.
Biocatalysts can help to make your product different
(and better) compared to your competition. So
your own sales team can start selling a product
on more than just low price.
Below is a table of typical process problems and
an example enzyme for overcoming those problems.
Remember, most problems are not new and with Biocatalysts
to help you, your processing problem will soon
be over.
Examples of Biocatalysts
enzyme that are used for process problem solving
| Problem |
Enzyme
1 |
Enzyme
2 |
Enzyme
3 |
| By-product processing |
Promod 648L |
Depol 692L |
Lipomod 34P |
| Emulsifier manufacture |
Lipomod 699L |
|
|
| Faster Process throughput |
Glucanase 5XL |
Pectinase 444L |
Depol 686L |
| Filtration aid |
Depol 686L |
Macer8 FJ |
Depol 20L |
| Flavour extraction |
Depol 40L |
Depol 692L |
Promod 144GL |
| Flavour Production |
Lipomod 187P |
Flavorpro 192P |
Promod 278P* |
| Haze removal from drinks |
Depol 220L |
Promod 144GL |
Glucanase 5XL |
| Quality Improvement |
Glucose oxidase G168L |
Depol 220L |
Macer8 W |
| Viscosity reduction |
Pectinase 444L |
Depol 20L |
Promod 298L |
| Waste Reduction |
Depol 692L |
Promod 648L |
Cellulase C013L |
| Yield Increase |
Cellulase C013L |
Combizyme 108L |
Depol 670L |
* As part of the soya protein cascade system |